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Is There a Greener Way to Produce Iron?

"Using electrochemistry, University of Oregon researchers have developed a way to make iron metal for steel production without burning fossil fuels..." the University of Oregon wrote last year. "Decarbonizing this step would do roughly as much to reduce greenhouse gas emissions as converting every gas-guzzling vehicle on the roads to electric... If scaled up, the process could help decarbonize one of the largest and most emissions-intensive industries worldwide," replacing carbon-spewing industrial blast furnaces. Paul Kempler, their research assistant chemistry professor, added "The reason we got excited about this chemistry, is that our reactants are two things that are very cheap: saltwater and iron oxide." And this week he announced that "We actually have a chemical principle, a sort of guiding design rule, that will teach us how to identify low-cost iron oxides that we could use in these reactors." "Those reactions conveniently also produce chlorine, a commercially valuable byproduct," writes SciTechDaily, in a new follow-up report this week: In their latest study, the researchers focused on improving the process by identifying which types of iron oxides make the reaction more cost-effective, an essential step toward scaling the method for industrial use.... In lab tests, the difference was striking: "With the really porous particles, we can make iron really quickly on a small area," Goldman said. "The dense particles just can't achieve the same rate, so we're limited in how much iron we can make per square meter of electrodes...." To take their process beyond the lab, Kempler's lab is working with researchers in other fields. A collaboration with civil engineers at Oregon State University is helping them better understand what's needed for the product to work in real-world applications. And collaboration with an electrode manufacturing company is helping them address the logistical and scientific challenges of scaling up an electrochemical process. "I think what this work shows is that technology can meet the needs of an industrial society without being environmentally devastating," Goldman said. "We haven't solved all the problems yet, of course, but I think it's an example that serves as a nucleation point for a different way of thinking about what solutions look like. We can continue to have industry and technology and medicine, and we can do it in a way that's clean — and that's awesome!"